The author takes on a challenging pro bono woodworking assignment every winter. This year’s project involved designing and making a set of 4 new display cases for Forbes Library in Northampton, MA. The cases were made of ash and finished with a traditional sequence of shellac, amber shellac, and spar varnish. They were also glazed on 5 sides and had a painted canvas display surface. The stands were designed to fold for storage, and an additional set of stands were made for two of the existing library cases.
The first step in the project was to visit the library and assess the space where the cases would be placed. The author took measurements and created a 3D model in SketchUp, a CAD program. This allowed them to explore various design options and determine the dimensions and overall look of the cases.
Once the design was finalized, the author had to source materials. They chose ash because of its strength and durability, as well as its natural beauty. The author also purchased the necessary hardware, such as hinges and locks, and selected the glazing and canvas display materials.
Next came the actual woodworking. The author started by cutting the pieces according to the 3D model, using a table saw, band saw, and other tools. They then used a router to create mortise and tenon joints, which would provide strength and stability to the cases. These joints were reinforced with dowels and glue.
After the cases were assembled, the author turned their attention to the stands. They envisioned a design that would allow the stands to fold for storage, but still provide a sturdy base for the cases. They created a hinge mechanism using mortise and tenon joints, and added cross braces for added support.
Once the cases and stands were complete, the author applied the finish. They started with a clear shellac, which would protect the wood and enhance its natural color. This was followed by an amber shellac, which added warmth and depth to the finish. Finally, the author applied spar varnish, which would protect the cases from UV rays and other environmental factors.
The last step was to install the glazing and canvas display surfaces. This was a delicate process, as the author had to ensure that the glass was set securely and that the canvas was stretched taut without any wrinkles. They also installed locks and hinges to allow for easy access to the cases.
The author was able to complete the project within the allotted timeframe and budget, and the results were stunning. The new cases and stands blended seamlessly with the existing furniture and decor in the library, while also providing a modern and functional display space for books and other items.
The author was proud to contribute their woodworking skills to support a community institution like Forbes Library. They also appreciated the opportunity to challenge themselves and learn new techniques and approaches to their craft.
Posted by kaymoshusband on 2010-04-23 21:43:46
